Digital Engineering

AI-powered product development and variant management for the manufacturing industry

The factory of the future won’t wait

Manufacturing companies are facing a transformation unlike anything seen before: customers expect customisation on a ‘batch size 1’ basis. At the same time, pressure is mounting due to global competition, a shortage of skilled workers and the expectation to bring innovations to market more quickly. Even the best technology is of no use if it does not become productive.

This is precisely where adesso comes in: we digitise and automate your engineering processes – from the customer enquiry through intelligent configuration to production approval. With a focus on what really matters: creating value, rather than managing variants. Your engineers should be designing, not performing administrative tasks.


The challenges you face every day

  • Endless variety of variants: Individual customer requirements drive complexity – and with it, costs and the risk of errors.
  • Manual processes as a hindrance: Order engineering, bill of materials creation, quotation calculation – much of this is still done manually, even though it needn’t be.
  • Siloed solutions and system disconnects: CAD, PDM, ERP, CRM – each system operates in isolation, with no seamless flow of data.
  • AI remains a promise: The potential is well known, but its implementation in productive engineering processes is lacking.
  • Time pressure meets a shortage of skilled workers: Qualified engineers should be creating value – not managing variants.

Our solution: intelligent automation that delivers results

Automation of product development and engineering processes: AI agents systematically support product development – from intelligent requirements analysis through automated component selection to end-to-end documentation. We deploy agents where repetitive engineering tasks slow down progress: the parameterisation of complex systems, variant generation, bill of materials (BOM) creation and technical documentation are carried out partially or fully automatically – precisely and in a traceable manner. The result: your engineers gain the freedom to focus on genuine innovation, rather than administrative tasks.

adesso combines proven industry expertise with the technologies of tomorrow. We automate with a sense of proportion – where the greatest business benefit is generated. Our approach is holistic: from requirements analysis through system architecture to productive integration into your existing system landscape.

In doing so, we take into account your ERP, CRM, PLM/PDM and engineering systems, as well as bespoke applications and established process structures. We rely on our own solutions and frameworks, as well as on proven best practices and established standards.


AI Enablement in Product Development

Artificial intelligence is not just a ‘nice-to-have’; it is becoming a competitive factor in day-to-day operations. We bring AI to where it really matters: directly into your engineering processes.

AI-supported configuration & parameterisation:

AI agents learn from your engineering rules and take charge of intelligent design.

Intelligent documentation & knowledge management:

Generative AI creates technical documentation, analyses design data and makes knowledge explicit that would otherwise remain in people’s heads

Predictive engineering & design intelligence:

AI models support design decisions by predicting manufacturing effort, costs and quality risks

Automated bill of materials (BOM) generation:

Directly from the customer order to EBOM, MBOM and SBOM, with no detours.


Agent-based software development

The future is now

Software development is undergoing fundamental change. Whilst traditional teams work in two- to three-week sprints, with adSCAILE [LK2] (adesso Smart Cycle for AI-enhanced Lightweight Software Engineering) we bring releases to market in 2–4 days.


How does it work?
AI agents handle autonomous implementation: code generation, testing, debugging, documentation – in continuous feedback loops. Humans set the direction. The agents deliver.


What does this mean for you?

  • Innovate faster – weeks or days instead of months
  • Small, highly productive teams – less coordination effort, higher output
  • Higher quality through automation – automated pipelines, AI quality gates, human validation
  • No tech debt – continuous refactoring, agents as constant optimisers


Custom Development

Tailor-made rather than off-the-shelf

Off-the-shelf software rarely fits. Your engineering processes are unique, and that is precisely why we offer custom development that adapts to your requirements, not the other way round.

  • Industry expertise meets technological depth: We know manufacturing – from ATO through CTO to ETO. With this expertise, we develop solutions that not only fit technically but also make business sense
  • Agile, modern architectures: microservices, event-driven architecture, cloud-native systems – we rely on technologies that scale
  • Full control, no dependencies: your code, your data, your roadmap. We are partners, not vendors.

Our core competencies

Variant management & FIRE Framework:

Managing complex product portfolios using rules-based approaches. The FIRE Engine automates configuration, bill of materials (BOM) generation and engineering – and enables batch size 1 with mass-production logic

Digital Thread & PLM/PDM integration:

A consistent product data model links all phases from customer enquiry through to manufacturing. Development, production and service information is consistently consolidated and automatically routed through the relevant processes and systems.

This enables EBOMs, MBOMs and SBOMs to be created efficiently and in a coordinated manner. Data silos are reduced, data quality and transparency are improved, and the foundation for a seamless digital thread is laid.

Solution Architecture & Innovation Management:

From the initial idea to a scaled solution – with a methodical approach, industry experience and genuine engineering expertise


Comprehensive consultancy on product development, SAP S/4HANA, BTP and SAP IPD

Your greatest challenge in engineering often lies at the interface: product development processes take place outside of SAP – but must then be seamlessly integrated with SAP. This results in data disconnects, manual handover processes and a high risk of errors.

We provide comprehensive consultancy on this transformation: SAP S/4HANA as the ERP backbone, SAP BTP (Business Technology Platform) as the platform for cloud integration and innovative services, and SAP IPD (Integrated Product Development) as the central solution for end-to-end product data management. The focus is on seamless integration – not on selecting individual SAP modules, but on the end-to-end digital thread from customer order to production.

We combine industry knowledge, long-standing SAP expertise and agile development methods – ensuring that your engineering transformation does not stop at system integration, but delivers real business results.


LIMS and laboratory digitalisation

Transparency and compliance for life sciences

In the life sciences and diagnostics sectors, laboratory digitalisation is a critical success factor. With LIMS (Laboratory Information Management Systems), we create transparency across the entire laboratory process.

Here, too, our consultancy approach is holistic: we analyse your existing processes, evaluate LIMS systems whilst taking regulatory requirements into account (GxP, 21 CFR Part 11, EU Annex 11, IVDR) and seamlessly integrate LIMS into your system landscape – including SAP, Salesforce and cloud platforms. The result: more efficient laboratories, higher data quality, faster reporting and full compliance.


Case studies

Transformation in practice

  • Flender, a global leader in gearboxes and drive systems, wanted to break new ground: customers would no longer need to request specifications – they would simply describe their use case, and the solution would be generated automatically.

    Together with adesso, we built a fully automated configuration solution based on the FIRE Engine – using SAP, Salesforce, Siemens NX and Teamcenter, as well as Azure and AWS. The result: Flender One and Flender Evo. Enter three parameters, get a precise gearbox solution. Engineering teams gain days and weeks to focus on genuine innovation.

    Read more

  • Kelvion sets the standard in heat exchanger technology. The challenge: Air Fin Coolers are bespoke products with complex designs – requiring significant coordination effort and driving up costs.

    adesso developed the myAFC configurator: integrated with Salesforce, featuring microservices for complex calculation algorithms and an intelligence engine for optimisation. Customers configure – the system calculates and delivers precise, traceable results. Time savings in the hundreds of hours per project.

Our technology partnerships


Partnership with br.AI.n

AI solutions for specialised challenges

Some challenges require specialised AI expertise. This is where we work with br.AI.n – a leading partner for intelligent, domain-specific solutions. Together, we integrate bespoke AI systems into your engineering processes: from intelligent data analysis and specialised predictive models to domain-specific agents for industry-specific challenges. This partnership expands our portfolio and enables us to implement even complex AI requirements to the highest standard – quickly, efficiently and with measurable results.

Read more


adesso blogs

Understanding variant configuration

Delve into one of the key topics in the manufacturing industry – practical, easy to understand, with real-life examples:

To the blog posts


Do you have any questions?

No website or brochure can replace a personal dialogue about your goals and issues. We look forward to meeting you at your premises.

Contact